Section 8: Tank Vehicles
This Section Covers
8.1 – Inspecting Tank Vehicles
8.2 – Driving Tank Vehicles
8.3 – Safe Driving Rules
This section has information needed to pass the CDL knowledge test for driving a tank vehicle (tanker). (You should also study Sections 2, 5, 6, and 9). A tank endorsement is required for certain vehicles that transport liquids or gases. The liquid or gas does not have to be a hazardous material. A tank endorsement is required if your vehicle needs a Class A, B, or C CDL and you want to haul a liquid or liquid gas in a tank or tanks having an individual rated capacity of more than 119 gallons and an aggregate rated capacity of 1000 gallons or more that is either permanently or temporarily attached to the vehicle or chassis.
A CMV transporting an empty storage container tank not designed for transportation, with a rated capacity of at least 1,000 gallons that is temporarily attached to a flatbed trailer, is not a tank vehicle (CVC §15210(r)).
Before loading, unloading, or driving a tanker, inspect the vehicle. This makes sure that the vehicle is safe to carry the liquid or gas and is safe to drive.
A CLP holder with a tank endorsement (N) is prohibited from operating a tank vehicle unless it is empty. In addition, if the tanker previously contained hazardous materials, it must be purged (FMCSR §383.25).
8.1 – Inspecting Tank Vehicles
Tank vehicles have special items that you need to check. Tank vehicles come in many types and sizes. You need to check the vehicle’s operator manual to make sure you know how to inspect your tank vehicle.
8.1.1 – Leaks
On all tank vehicles, the most important item to check for is leaks. Check under and around the vehicle for signs of any leaking. Do not carry liquids or gases in a leaking tank. To do so is a crime. You will be cited and prevented from driving further. You may also be liable for the cleanup of any spill. In general, check the following:
- Check the tank’s body or shell for dents or leaks.
- Check the intake, discharge, and cut-off valves. Make sure the valves are in the correct position before loading, unloading, or moving the vehicle.
- Check pipes, connections, and hoses for leaks, especially around joints.
- Check manhole covers and vents. Make sure the covers have gaskets and they close correctly. Keep the vents clear so they work correctly.
8.1.2 – Check Special Purpose Equipment
If your vehicle has any of the following equipment, make sure it works:
- Vapor recovery kits.
- Grounding and bonding cables.
- Emergency shutoff systems.
- Built in fire extinguisher.
Never drive a tank vehicle with open valves or manhole covers.
8.1.3 – Special Equipment
Check the emergency equipment required for your vehicle. Find out what equipment you are required to carry and make sure you have it (and it works).
8.2 – Driving Tank Vehicles
Hauling liquids in tanks requires special skills because of the high center of gravity and liquid movement. See Figure 8.1.
8.2.1 – High Center of Gravity
High center of gravity means that much of the load’s weight is carried high up off the road. This makes the vehicle top-heavy and easy to roll over. Liquid tankers are especially easy to roll over. Tests have shown that tankers can turn over at the speed limits posted for curves. Take highway curves and on ramp/off ramp curves well below the posted speeds.
8.2.2 – Danger of Surge
Liquid surge results from movement of the liquid in partially filled tanks. This movement can have bad effects on handling. For example, when coming to a stop, the liquid will surge back and forth. When the wave hits the end of the tank, it tends to push the truck in the direction the wave is moving. If the truck is on a slippery surface, such as ice, the wave can shove a stopped truck out into an intersection. The driver of a liquid tanker must be very familiar with handling the vehicle.
8.2.3 – Bulkheads
Some liquid tanks are divided into several smaller tanks by bulkheads. When loading and unloading smaller tanks, the driver must pay attention to weight distribution. Do not put too much weight on the front or rear of the vehicle.
8.2.4 – Baffled Tanks
Baffled liquid tanks have bulkheads in them with holes that let the liquid flow through. The baffles help to control the forward and backward liquid surge. Side-to-side surge can still occur this can cause a roll over.
8.2.5 – UnBaffled Tanks
Unbaffled liquid tankers (sometimes called “smooth bore” tanks) have nothing inside to slow down the flow of the liquid. Therefore, forward-and-back surge is very strong. Unbaffled tanks are usually those that transport food products (milk, for example). (Sanitation regulations forbid the use of baffles because of the difficulty in cleaning the inside of the tank.) Be extremely cautious (slow and careful) in driving smooth bore tanks, especially when starting and stopping.
8.2.6 – Outage
Never load a cargo tank totally full. Liquids expand as they warm and you must leave room for the expanding liquid. This is called “outage.” Since different liquids expand by different amounts, they require different amounts of outage. You must know the outage requirement when hauling liquids in bulk.
8.2.7 – How Much to Load?
A full tank of dense liquid (such as some acids) may exceed legal weight limits. For that reason, you may often only partially fill tanks with heavy liquids. The amount of liquid to load into a tank depends on:
- The amount the liquid will expand in transit.
- The weight of the liquid.
- Legal weight limits.
- The temperature of the load.
8.2.8 – Speeding in a Tank Vehicle
If you are driving a tank vehicle transporting more than 500 gallons of flammable liquid at a speed faster than the applicable speed limit or in disregard for the safety of persons or property, in addition to any other applicable penalty, for a first offense you are subject to a fine of not less than $500 and for a second or subsequent offense within 2 years of a prior offense, you are subject to a fine of not less than $2,000 and a suspension of up to 6 months of a hazardous materials or cargo tank endorsement, or both (CVC §22406.5).
8.2.9 – Hours of Service in a Tank Vehicle
The maximum driving time within a work period is 10 hours for drivers of tank vehicles with a capacity greater than 500 gallons when transporting flammable liquid (CVC §34501.2(b)(1)).
8.3 – Safe Driving Rules
In order to drive tank vehicles safely, you must remember to follow all the safe driving rules. A few of these rules are:
8.3.1 – Drive Smoothly
Because of the high center of gravity and the surge of the liquid, you must start, slow down, and stop very smoothly. Also, make smooth turns and lane changes.
8.3.2 – Controlling Surge
- Keep a steady pressure on the brakes. Do not release the brakes too soon when coming to a stop.
- Brake far in advance of a stop and increase your following distance.
- If you must make a quick stop to avoid an accident, use controlled or stab braking. If you do not remember how to stop using these methods, review Section 2. Also, remember that if you steer quickly while braking, your vehicle may roll over.
8.3.3 – Curves
Slow down before curves, and then accelerate slightly through the curve. The posted speed for a curve may be too fast for a tank vehicle.
8.3.4 – Stopping Distance
Keep in mind how much space you need to stop your vehicle. Remember that wet roads double the normal stopping distance. Empty tank vehicles may take longer to stop than full ones.
8.3.5 – Skids
Do not over steer, accelerate, or brake. If you do, your vehicle may skid. On tank trailers, if your drive or trailer wheels begin to skid, your vehicle may jackknife. When any vehicle starts to skid, you must take action to restore traction to the wheels.
Test Your Knowledge
- How are bulkheads different than baffles?
- Should a tank vehicle take curves, on ramps, or off ramps at the posted speed limits?
- How are smooth bore tankers different to drive than those with baffles?
- What 3 things determine how much liquid you can load?
- What is outage?
- How can you help control surge?
- What 2 reasons make special care necessary when driving tank vehicles?
These questions may be on the test. If you cannot answer them all, re-read Section 8.